Con Rod Taper Milling SPM
This machine mills a taper on the connecting rod’s small end. The client used to do this machining operation on an VMC, which was a time consuming process. In order to reduce the time and deliver an output of one component every 15 seconds, we proposed a rotary table concept. Basic features and sequence of operation is given below:
CARACTERÍSTIQUES & ESPECIFICACIONS:
- Rigid, stress relieved and fabricated structural.
- A rotary table of our own make will be mounted on the base.
- This rotary table will have 2 indexing positions at every 180°.
- Four fixtures will mounted on the rotary table at every 90°.
- Two fixtures will be designed for 1st setup milling operation (1st side angle milling of a fresh component) and two fixtures will be designed for 2nd setup milling operation (2nd side angle milling after the completion of 1st side angle milling).
- El 1st setup and 2nd setup fixtures will be mounted at every alternate positions, to come after one another, while indexing.
- The rotary table will be oriented in such a way that two fixtures (one fixture of 1st setup and one fixture of 2nd setup) will be facing the operator for 180° index of table.
- On the other end of the table, at the other two fixtures, two milling heads are mounted on a two axes servo driven slide system.
- One milling head will be used for milling 1st setup and the other will be used for milling 2nd
- The two axes slide systems consists of a horizontal servo driven slide for feed, and a vertical slide for setting depth of cut.
- The machine will be provided with complete machine enclosure.
- The machine will be provided with a recirculating coolant system and integrated chip conveyor system.
- LM guides will be used for slideways.
- Machine will be provided with centralized lubrication system for sliding surfaces.
- Machine will be provided with touch panel HMI, for easy parameter setting of feed and positions.
SEQUENCE OF OPERATION:
- For describing the sequence of operation, the fixtures will be named as Fixture-1, Fixture-2, Fixture-3 & Fixture-4, in clockwise direction.
- Fixture-1 and Fixture-3 are 1st setup angle milling fixtures.
- Whereas Fixture-2 and Fixture-4 are 2nd setup angle milling fixtures.
- At the start of the cycle, Fixture-1 & Fixture-2 will be facing the operator. Fixture-3 & Fixture-4 will be under the milling heads.
- The operator has to load a fresh component on the Fixture-1 and transfer the component (1st side angle milled) from Fixture-1 to Fixture-2, for 2nd setup operation.
- When auto-cycle button is pressed, the rotary table, indexes by 180°.
- Now Fixture-1 comes under one milling head and Fixture-2 comes under the other milling head, while Fixture-3 and Fixture-4 face the operator.
- Now the vertical slides of both the milling head, position the milling head for the required depth of cut. Horizontal slides move the milling heads at the set feed to mill the components (1st setup and 2nd setup) simultaneously.
- Now, while milling is going on at Fixture-1 and Fixture-2, the operator, has to unload the component from Fixture-4(both sides milled), transfer the component from Fixture-3 (Single side milled) to Fixture-4 and load a fresh job onto Fixture-3.
- After milling, the slides return to home.
- Repeat the cycle.
Poseu-vos en contacte amb nosaltres per obtenir informació sobre els productes
Detalls de contacte
- +91-80-28361767
- info@shenoyengineering.com
- +91-80-28361725
Producte
- Eines & Talladors
- Especialització Fresat
- Fresat Edge Plate, Placa bisellat Màquina
- H BEAM, I BEAM MOLIENDA, PERFORACIÓ & Màquina d'impactes
- Plànol Miller, Duplex, Tipus de sòl
- Milling Head with Facing attachment
- Multi Angle fresat universal Adjunt
- Dreta Adjunts angle de fresat
- Convertits Millers Plànol
- Kit Planomilling Conversió
- Propòsit Especial Plànol Miller
- Tipus de Ram Fresat & Cap Boring
- Adaptacions de fresat
- 3 Eixos propòsit especial fresadora
- Mutli capçal de fresat SPM
- Caps de fresat i accessoris Milling Head
- Màquina de propòsit especial
- SPM de tall de metall
- Màquina de propòsit especial
- 8 Station Rotary table based Drilling and Chamfering SPM
- Quadruple Head Milling SPM
- Two Station Four Spindle Turning SPM
- CNC 3 destrals de quatre Perfil claveguera de fresat SPM
- Taper Milling SPM
- Triple Spindle Tapping SPM
- T Perforació i SPM Boring
- Drilling, Chamfering and Deburring SPM
- Con Rod Taper Milling SPM
- Con Rod Small End Bore Chamfering SPM
- En Rotary-Porta de fresat SPM
- 3 Axes, CNC, ID Trepanning, OD Turning & End Threading SPM
- Table Top Drilling Machine with Servo Positioning
- Doble fresat ranura Cap & Notch Fresat SPM
- Doble fresat ranura Cap & Perforació SPM
- Dúplex Fresadora - Versió econòmica
- 2 eixos CNC mutli Taper SPM Turning
- Estació Doble 8 Eixos CNC controlat SPM desbast
- Quàdruple fresat Ranura Head & Tall en tires SPM
- Plunge dúplex d'orientació SPM
- H BEAM, I BEAM MOLIENDA, PERFORACIÓ & Màquina d'impactes
- Rotary Coordinar Perforació SPM
- Pistola de perforació de la màquina
- CNC MILL AVORRIT- VMC, HMC i VTL, tot en un
- Súper Acabat màquina de propòsit especial
- Polit màquina de propòsit especial
- SPM Fabrication
- SPM de tall de metall
- Insitu Especialització
- Portàtil molí del CNC
- In-Situ Brida Crear, Radial Planer Portable & Solució Insitu Semi
- 3 EIXOS, Fresat CNC PORTÀTIL & roscadora
- portàtil 2 eixos CNC torn de tornejat
- Asthra – Mà impulsat facer brida
- Solucions Semi Insitu
- Brida quadrada In-Situ Miller
- Brida Miller
- Line Boring màquina de propòsit especial
- Màquines CNC
- Pressupost Centre de mecanitzat vertical
- 3 Eixos CNC fresadora
- 3 Axes, CNC, ID Trepanning, OD Turning & End Threading SPM
- CNC Doble Columna fresadora
- CNC 3 destrals de quatre Perfil claveguera de fresat SPM
- portàtil 2 eixos CNC torn de tornejat
- 3 Màquina d'eixos horitzontals CNC
- Estació Doble 8 Eixos CNC controlat SPM desbast
- 2 eixos CNC mutli Taper SPM Turning
- CNC Plànol Millers
- CNC Propòsit Especial màquina de soldadura
- Llums d'oli per VMC i HMC
- Adjunts
- Services
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