Quadruple Head Slot Milling & Slitting SPM
Job:
2 Slots of 7 mm width x 5.6 mm depth and 8 mm width x 11.5 mm length on one side of the face and a slot of 25 mm x 5.6 mm depth on opposite side. And a Slitting of width 1.2 mm x 6.5 mm depth.
Customer’s Initial Machining Process:
- Customer used to do the machining in a VMC.
- Customer used to machine one side first and then rotate and slot mill the other end.
- Then the customer used to load the job onto a slitting machine and slit the job.
- This used to consume a lot of time and did not match the per hour requirement of the customer.
- Using a VMC and a separate slitting machine, not only increased the cost of production but also the manufacturing lead time.
Our machine concept & Implementation:
Feature’s & Specs:
- Ugari gurutzeria, zurrun, MENDAZA & estresa arindu base.
- A longitudinal slide with an automatic fixture is mounted on the centre of the base.
- At station 1, on LH a milling head is mounted on a slide which is at angle to the horizontal.
- At station 2, two end milling heads are mounted diametrically opposite to each other on either side of the fixture slide.
- At station 3, a slitting head is mounted on a separate carriage on the other end of the fixture slide.
- Gure marka propioa Power-pack.
- Coolant System for chip removal, heat dissipation & Fina azalera akabera.
- Erabat ixten guardia txip eta hozgarria harrerako babesteko.
Sequence of Operation of Machine:
- Load job onto the fixture and press auto cycle.
- The job gets clamped and the milling head at station one moves to make the fist slot.
- The fixture then moves in rapid to the next station where the two milling heads will already be in position.
- The fixture then slows to milling feed speed and moves onto the path of end mills to cut the other 2 slots.
- End milling heads retract and slitting head moves to make the slit.
- Fixture returns to home.
- Lana unclamps.
- Hustuketa lana.
Final Ondorioa:
- The cycle time for complete machining operation is 1 minutu.
- The customer could cope up with the demand and produce per hour requirement.
- A costly VMC could be used for other job.
- CNC operator was avoided thereby reducing the labor cost.
- This amounted to reduced cost with increased productivity.
Video Aurkezpena:
Produktuari buruzko informazioa lortzeko, jarri gurekin
Harremanetarako datuak
- +91-80-28361767
- info@shenoyengineering.com
- +91-80-28361725
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