CNC 3 hakiloj kvar spindelon Profilo Muelado SPM
Customer’s Initial Machining Process:
- Used a SPM with single spindle and 2 VMC.
- Component output on SPM was one component every 45 seconds
- Component output on VMC would be 10 components every 7.5 minutes apart from manual loading, unloading and clamping time
Our machine concept & Implementation:
Features and Specs:
- Multe ribbed, rigid, fabricated & stress relieved base.
- A top the base a two axis slide system is mounted with servo driven axes
- On the two axis slide, a fixture is mounted, which can house 4 components at a time.
- Adjacent to the fixture, a vertical column with vertical servo driven slide is mounted.
- On the servo driven slide, a 4 spindle milling head is mounted. Each spindle is mounted with a Ø4mm end mill.
- All the sliding surfaces made of LM guides and blocks. Drive is through servo motor connected to ballscrew through servo reducer and couplings.
- Recirculating coolant system is provided for easy chip flushing, improving tool life & for better finish.
- Hydraulic power packs and cylinders of our make.
- Complete machine enclosure is provided to contain the coolant and chips.
- Siemens Sinumerik 808D Advanced CNC controller is provided for machine controls.
Sequence of Operation:
- Load the job onto the fixture and press auto-cycle. The job gets clamped
- The milling head moves to mill the profile slot with the help of two axis servo slide system.
- After one pass the vertical slide lowers the milling head and another pass is made.
- All slides move to home and job gets de-clamped.
Cycle Time:
4 component output every 35 seconds, excluding job unloading and loading
Final Conclusion:
VMC:
- Component setup time is high.
- Machining time is high.
- Due to manual clamping, operation is prone to operator’s fatigue, which may lead to loss in efficiency of production.
- An expensive VMC is used for low production output
Four Spindle CNC Profile Milling SPM:
- No need of skilled operator. Cost of skilled operators is reduced.
- Uses 4 spindles for 4 components at a time.
- The total milling time is 35 seconds, for 4 components instead of 7.5 minutes for 10 components on a VMC. Efficiency is more than 3.5 times/ 350%. Increases the productivity, increases profitability, increases the scrap generation rate.
- Due to CNC controls this has a flexibility of a VMC, but has the production capacity of SPM
Video:
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- +91-80-28361767
- @Info@shenoyengineering.com
- +91-80-28361725
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